Sawing processing coefficient table of difficult-to-cut metal materials

(HY-industry technical centre)

  • With the continuous development of modern manufacturing technology in China, people are increasingly demanding sawing efficiency. Because the carbide band saw blade can double the sawing efficiency and sawing area compared with the bi-metal band saw blade, reducing the cost of material sawing and reducing the frequency of replacing the saw blade, it is hard in the field of sawing applications for difficult metals. Alloy band saw blades have become the trend of the times instead of bi-metal band saw blades.

  • The table below shows the sawing and machining factors for imported hard-to-cut metals such as stainless steel, tool steel, aerospace alloys and titanium alloys. The sawing factor is based on 45 gauge steel, and the percentage of machining efficiency relative to the material is called the sawing factor. The lower the machining factor, the more difficult the material is sawing, and the lower the line speed and sawing efficiency settings. For example, the carbon steel line speed of the processing system is set to 80m/min, the efficiency is 70cm2/min, and the sawing speed of Inconel 718 (GB GH4169) with a machining factor of 12% can only be set to 20m/min, sawing efficiency. Set to about 8cm2/min.

material trademark

machining
Coefficient

Rene 41

7%

L-605

9%

188

9%

Inconel 617,625,718,X750

12%

Waspalloy,
Hastelloy,
Hastelloy X

12%

Monel K500(aging

15%

Nitronic 50(22-13-5),
Nitronic 60(22-4-9)

17%

M-4

17%

Inconel 600,601,
800H/AT,825

18%

M-3,M-42

18%

Ti-6AL-4V HT(harden)

18%

330

20%

A286

20%

D-3

21%

TI-6AL-4V

22%

316B

22%

Nitronic 40(21-6-9)

22%

Kovar

22%

Invar 36

25%

D-2,D-5,M-1,M-2,T-1

25%

304B

28%

Super Duplex

29%

Duplex

35%

A-2,DC-53

35%

309,310,316,316L,
317,317L,321,347,446

36%

13-8 PH-Mo, 17-4PH H1025

36%

Maraging 300,4750,
Monel K500(annealing)

36%

A-8, L-6

38%

Alloy 20, Monel 400

39%

A-6,S-5

39%

CP Titanium Grade 2

40%

302,304,304L,440A,440C,

40%

Carpenter 20,AM 355

40%

H-19

42%

303 high strength

43%

15-5,17-4PH,17-7PH

45%

S-1

46%

431,440F Se

48%

Monel 405

48%

H-11,H-12,H-13

49%

416H.T.

50%

418,420

50%

O-1,O-2,S-7

53%

410

54%

Invar 35 FM

55%

Low alloy duplex stainless steel

56%

O-6

63%

W-1

65%

430

66%

Nickel 200

66%

420F

68%

303,410(annealing),430F

75%

 

HY-industry is qualified  Nickelalloy&cobalt alloy materials supplier.

We have more than twenty years experience in kind of High temperature alloy production.

Monel 400,Stellite 6,Stellite 12,Incoloy 800ht,Nimonic 80A,Kovar,Invar 36,Inconel 625,Hastelloy C276, Incoloy 825 are mature productes of us.

When you want to know more about our products, please contact us:

http://hynickelalloy.com/